Filaments for Polysilicon Manufacturing

Deliver High Quality Ingots for Filament Production

Compared to other methods of filament growth, such as Polysilicon Reactor growing or Float Zone (Slim Rod) pulling, the CZ crystal growth method provides benefits that result in a competitive advantage, specific to producers of solar-grade polysilicon:

Increase Filament Production

Following the filament-cutting process, each charge yields approximately 280 filament rods (depending on length and diameter of ingots specified).

With a cycle time of 48 hours, this equates to a possible 48,000 (approximate) filament rods per grower per year.

Increase Polysilicon Throughput

Using CZ crystal growers for filament production eliminates the need to use polysilicon reactors for this process or to develop specialized deposition processes.

Reduce Filament Production Cost

Shorter cycle times and lower overall process costs minimize total cost per filament rod.

CZ Filament Growth Options

  • Flexible for wide range of ingot length and diameter specifications.
  • Flexible for wide range of charge size specifications.
  • Flexible for growing either high purity single or poly crystalline ingots
Reference Table
Length 2.5 m 2.75 m 3.0 m
Diameter
90 mm Charge Size 75 kg 82 kg 90 kg
Ingot Growths 2 x 37.5 kg 2 x 41 kg 2 x 45 kg
Annual Filament Yield (7mm diameter) 20,317
18,917
17,537
Recommended Grower KX120PV KX120PV KX120PV
104 mm Charge Size 100 kg 110 kg 120 kg
Ingot Growths 2 x 50 kg 2 x 55 kg 2 x 60 kg
Annual Filament Yield (7mm diameter) 24,861
23,031
21,452
Recommended Grower KX120PV KX120PV KX120PV
150 mm Charge Size 110 kg 120 kg 132 kg
Ingot Growths 1 x 110 kg 1 x 120 kg 1 x 132 kg
Annual Filament Yield (7mm diameter) 48,771
45,706
41,744
Recommended Grower KX120PV KX120PV KX150PV or KX120PV w/ top-off

Specifications are for reference only and subject to change

 

 

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